Therapeutic Shoes for Pear and Mulberry
Weaver is a pioneering therapeutic shoe system that leverages computational design and 3D printing to provide personalized foot care for children aged 8-14. Unlike conventional shoes, Weaver integrates parametric modeling, pressure mapping, and material anisotropy to create a tailored support-comfort balance. Its print-knit TPU upper mimics textile knitting structures while offering directional flexibility and stability, eliminating shoelaces and enhancing fit.
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This project is a pioneering therapeutic shoe system that leverages computational design and 3D printing to provide personalized foot care for children aged 8-14. Unlike conventional shoes, We|aver+ integrates parametric modeling, pressure mapping, and material anisotropy to create a tailored support-comfort balance. Its print-knit TPU upper mimics textile knitting structures while offering directional flexibility and stability, eliminating shoelaces and enhancing fit.
therapeutic footwear, 3D printed shoes, parametric design, pediatric foot care, computational design, sustainable footwear, pressure mapping, AI-assisted design
It is produced using 3D scanning, pressure mapping, and parametric modeling to generate individualized shoe designs. The entire shoe is 3D printed in a single material (recyclable TPU), reducing manufacturing complexity and waste. By utilizing Grasshopper plug-ins (Kangaroo, Weaverbird, Mesh+, LunchBox) and DOE optimization, we fine-tune element thickness, porosity, and structural orientation for each foot’s unique needs.
The biggest challenge was reconciling flexibility with structural support in a single-material, 3D-printed design. Overcoming material constraints, we engineered a knit-inspired TPU upper that adapts dynamically. Additionally, ensuring cost-effectiveness and sustainability for growing children’s feet required computational efficiency and recyclable materials. The project pushes the boundaries of generative design in medical footwear, merging biomechanics, AI-assisted customization, and additive manufacturing.
The project began in Cambridge, Massachusetts, USA, with fabrication conducted at Harvard FabLab. The next phase involves IRB-approved user testing and material research collaboration with 3D printing start-ups in Boston.
The shoes are personalized through foot scanning and pressure analysis, generating a custom design optimized for foot health. The print-knit TPU upper adapts snugly, eliminating the need for shoelaces, while the dynamic sole customizes zoning softness to relieve pressure-induced pain. Over time, the parametric bottom grid wear pattern helps monitor gait and diagnose foot pathologies.
We conducted design-driven research to develop personalized pediatric footwear. Objectives included optimizing support-flexibility balance, sustainable fabrication, and medical efficacy. Methodologies included 3D scanning, pressure mapping, and parametric modeling, analyzed using DOE simulations and material stress tests. Results showed that print-knit TPU structures improve directional stability, while zoned soles provide customized pain relief. Insights highlight the potential of data-driven footwear design in clinical applications.
It was inspired by the structural properties of hollow-loose knitting, commonly seen in textiles and chainmail, which achieve varying stiffness and stretch in different directions. This paradox of support and flexibility guided our parametric approach, where 3D scanning and computational optimization enabled customized footcare solutions.
PEAR & MULBERRY
Weaver Therapeutic Shoes has been a Bronze winner in the Generative, Algorithmic, Parametric and AI-Assisted Design award category in the year 2024 organized by the prestigious A' Design Award & Competition. The Bronze A' Design Award is given to outstanding designs that showcase a high degree of creativity and practicality. It recognizes the dedication and skill of designers who produce work that stands out for its thoughtful development and innovative use of materials and technology. These designs are acknowledged for their professional execution and potential to influence industry standards positively. Winning this award highlights the designer's ability to blend form and function effectively, offering solutions that enhance people's lives and wellbeing.
PEAR & MULBERRY was recognized with the coveted Bronze A' Design Award in 2025, a testament to excellence of their work Weaver Therapeutic Shoes.
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